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James Cater Racing

Tag Archives: engine failure

Castle Combe – Not the best start

04 Wednesday Apr 2018

Posted by jamescaterracing in Formula Vee, Racing, Uncategorized

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Tags

castle combe, engine failure, formula vee, Primrose Hospice, race report, racing, seized engine

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After the usual last minute rush to complete the over-Winter work on the Sheane, we braved the threats of snow by using a Land Rover Freelander as the tow car in place of the trusty VW Camper.

With limited space in the paddock, we were in the overflow car parking, slowly sinking into the cold, wet mud as the rain continued to hammer down.

There are a lot of newcomers to Formula Vee this season, and I find matching names to faces to cars to be a bit of a struggle, so tried my best to get around most of the old and new drivers and crew for a quick chat. Hopefully I’ll get to meet the few stragglers at the next round – if I make it there…

I wasn’t really feeling it, getting up early, travelling to the circuit, messing about in the cold and wet. This seems to be becoming a common thing with me racing. After the long Winter break I was even thinking that maybe I like the idea of racing more than I like the racing itself. I’d even had some thoughts of hypnotherapy to focus me a bit more…

All that went away as I slid into the trusty Sheane, though! I felt relaxed, excited, and really wanted to get out there!

I’m putting my doubts down to a stress reaction, for now, but will be keeping an eye on that.

The car was pulling to the left which is probably due to straightening the front beam a bit more. It wasn’t anything I had to fight with force, but if I took my hands off the wheel it veered off. We were keeping the old shot tyres (especially the balding rear) from last year, as we decided against putting the new ones on just yet. And other than sorting out the oil leak onto the clutch, the tired old engine was still plodding away behind me.

When we filed out of the pit lane it was my first time ever around Castle Combe, which can be quite intimidating, but we were behind the safety car – a rare thing for us to experience but one that I’d welcome regularly for managing races.

Even at greatly reduced speeds the spray following other cars made it very hard to see anything and was getting a bit cold as it drenched my chest.

I’d watched a few onboard videos and found a mod to play the track on Assetto Corsa, but the two didn’t seem to match up entirely – at least I knew which way the track was likely to go.

I was also experimenting with a visor modification that could totally eliminate fogging for me which would be a massive advantage in these conditions – I will do a separate blog about that one soon!

After one lap the safety car disappeared (not that I’d been able to see it since it left the pit lane!), and green flags were waving.

I was behind a few cars who seemed (perhaps rightly?) a bit scared of the conditions, and I would have chosen a much quicker pace if I was on my own.

Just as I decided to get past and set my own pace, Ian Buxton slipped past and I decided if I followed him but went slightly slower I could get a good solid pace to get my standard three laps in, and then see how much more I could push.

I passed a few cars as I felt out the grip levels – not bad really save for a few patches of standing water – not getting anything seriously out of line despite the low tread on my right rear tyre.

Rory Melia appeared out of the spray ahead into Camp – a corner I really wanted to try out hard in the dry – and I had enough closing speed to go around his outside and tentatively power away down the straight.

I eased into fourth gear past the pits and was pulling around 5000rpm when the engine note suddenly changed. I quickly pressed the clutch pedal and the Big Red Light Of Doom glowed up from the dashboard ominously.

I knew it was all over as I coasted to the nearest marshal point on the grass, expecting to be leaving a wake of oil and engine bits behind me. I may have had a little bit of a swear, but if that doesn’t come out on my video then it never happened, and I was calm and collected.

Jumping out of the car I couldn’t see any holes in the engine case or oil pouring out, so figured it to be a bearing failure and engine seizure – much like my first time ever in the car.

I watched the rest of the qualifying dejectedly from under cover of the marshals post, then jumped back in to be towed home on the Wagon Of Shame.

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When replacing the gearbox seals Glenn had found the end float to be 0.12000 which we thought was far too loose, having previously set it at 0.8000. The problem here is that the bearing also has some sideways movement, so you can get a false reading. Set it too tight and it’ll seize up – too loose, and well, no harm done.

It could have been this or it could have been this combined with the old engine, but we’re pretty sure we’ll find a rear main bearing failure. As I switched off so quickly, hopefully this will be fixable if the rest of the internals are intact.

However fixable it is, I’m now conscious that Brands Hatch is only three weeks away, so whether we can make it will depend on Glenn’s day-to-day work and how much time he can spare. We were planning on putting a newly built engine in the car around mid-season, but that’s not quite ready yet so I think we’ll be looking at rebuilding this one.

It’s a blow for my bid to take the B Class championship this year, but the same could happen to everyone else, too, so it’s still early days yet.

James Harridge got pole by 2 seconds and won the first race after a fantastic battle with Ian Jordon, after Ian Buxton fell away from the scrap.

Race 2 was another huge scrap, but this time between Ian Buxton, Craig Pollard and Daniel Hands – with Buxton coming out on top.

I was very interested in watching the new drivers – the stand-out man for me being Richard Lanyi. He had the pressure of driving Paul Smith’s Dominator – possibly the most successful Formula Vee car ever – after amazingly only taking his ARDS test the week before, and flying in from Switzerland so qualifying was his first time ever sitting in the car! Not only did he survive this, but he finished 12th and 10th in the races – I think he’ll definitely be one to watch this year once he gets more seat time.

So rather disappointing as an opening round, but if there’s a positive to take away that very limited time in the car, and with everyone else doing the full session, would have still put me 16th on the grid!

Assuming we do get the car ready, the next one is Brands Hatch – my least favourite circuit. Maybe now is the time to force myself to love the place so I can claw some points back?

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Silverstone International – Rounds 11 & 12

26 Friday Aug 2016

Posted by jamescaterracing in Formula Vee, Racing, Uncategorized

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Tags

budget, engine failure, expensive, formula vee, great start, joovuu, new engine, set up, silverstone international, spin, sponsorship

Silverstone International – Rounds 11 & 12

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After a major gearbox rebuild, we arrived at a very cold and damp Silverstone on Saturday morning, knowing we’d have to test the gears in qualifying.

Things were a bit hectic as we got scrutineered and sorted ourselves out ready to make the first session of the day. A lot of the others had been testing the day before or at least arrived the night before.

Not realising quite how wet it was on the track, I kept my dry suspension settings we’d last used at Anglesey, but raised the tyre pressures a few psi. With the gearbox to test out and both races within a few hours of each other, it was never the intention to set the world on fire in qualifying – just to get us in the races safely.

Qualifying

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I was one of the first cars out onto the track, and immediately realised it was extremely slippery, and we should have softened everything on the car right up and gone far higher on tyre pressures! This was also my first time ever on this track in anything but bone dry conditions.

On almost every corner I was locking wheels on the brakes, the back end stepped out mid-corner, and then again when I tried to get on the power.

I counted off the three laps I’d need to qualify, and then tried to get the hammer down.

That lasted a until I got to the second corner, failing to catch a filthy great slide through Farm, but doing an excellent j-turn across the mud and gravel to get pointing the right way before rejoining the track.

A lap or so later I lost it again through another of the fastest corners, doing pretty much a mirror image of the previous spin and j-turn at Stowe.

I was having fun controlling the car out there, but this time – unlike at Croft – I wasn’t very fast to go along with it – only managing 23 and 22 place on the grids for the two races. I’d have preferred to be in the top 20, but with the 38 car entry and with a car that was a right handful, I guess it wasn’t bad!

Even better was that the gearbox now felt perfect, and we wouldn’t have to fine-tune anything!

Race 1

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Moving out of the holding area, we were then held in our grid positions for a long time before being allowed out of track.

Being aircooled, Formula Vee engines do not like this sort of treatment. I have wondered a few times this year if the organisers are aware of aircooled engines and how fast they will cook themselves if left sitting there revving away… Switching off isn’t a great option, either, as we run a total loss system, meaning everything is powered off the tiny battery, and once that runs out we’re going nowhere. It doesn’t take many starts to zap all the juice – and so we’re using starter packs before we go out for a good reason!

Eventually, they let us loose, and I set about warming my tyres and feeling how much grip the now almost-dry track had to offer.

On the grid I held the revs, then after only a slight hesitation as the starter lights went out, I dropped the clutch and powered away.

It was an absolute beast of a start, and I felt the rear tyres right at the edge of traction as I shifted up to second gear, lifting off the power as I found space to get around a stalled car, then up to third gear as we came to the first corner.

I’d already passed around 8 cars as I dived to the inside where nobody else seemed to want to be, trying to stay with the pack, but losing a couple of places to the more powerful cars down the Hanger Straight as I was bulked at Village and hadn’t got back up to speed.

Coming back passed the start line, I was alongside another car and decided to try and go up the inside into Vale with barely a lift off the throttle.

It proved too much for the slightly damp track and cool tyres, and I wasn’t able to catch the spin, slewing sideways across the track at an obscene speed as I looked at the rest of the field shooting towards me out of the fastest corner on the circuit.

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Luckily, although stopped in the middle of the track sideways, I was well off the normal racing line, and slammed it into first gear to get going again right at the back.

Catching the tail end of the pack down the Hanger Straight, red flags were being waved just as my engine started making an uncomfortably familiar sound.

Back at the start line after cruising in, the noise had vanished, and I could see the marshals were gridding people up in their original positions for the restart, which was taking even more time as we sat there stationary.

At least I’d be able to reclaim my 23rd place – although I wasn’t expecting to do more than pull into the pits if my car started making the strange noise again.

As we finally started another green flag lap I could tell I’d lost a fair bit of power, and the car didn’t want to rev. I limped back and pulled into the pit lane to see what Glenn thought was the best course of action.

Finding nothing obvious, he told me to go for it, and although the other cars had left the grid some time before, I chased out onto the track to see what happened.

What happened was the noise came back down Hanger Straight, and then got twice as loud, with the car not revving over 5000rpm. I throttled off and pulled into the pits to retire.

The familiarity of the noise became apparent as we found the cause: two of the engine studs had snapped – much the same as the one at Donington earlier in the year, except these hadn’t shot a hole through the covers.

After the valiant efforts of Glenn Hay and Clive for a few hours, we reluctantly conceeded that we weren’t going to be able to make the grid for the second race. One of the threads was irretrievably stuck in the engine case, and all the drilling and hellicoiling wasn’t shifting it.

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So it was a very expensive weekend, after showing so much promise.

Even more soul-destroying was that this was the first time ever I had a lot of people come down to watch me!  By my sisters, Michelle and Stef, my brother in law Alan, their two beautiful kids Poppy and Calum – and even my fiancée Julie (wearing my old Redditch Arrows #18 US Football shirt!) were making their first ever visit to any race track!  You’ll also notice the new JooVuu sponsor stickers on the car, and RTV decals…

Despite all this, it’s also hard to be too down about it.  My ‘fan club’ seemed to enjoy the excitement of it all, and without a doubt their enthusiasm and jumping around spurred me on a lot!

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I also got to watch some of the brilliant racing that is Formula Vee – with Paul Smith winning both races and the championship (and jumping straight into a Crossle for two more wins – the most total wins ever in a day in the history of the 750 Motor Club!), James Harridge sticking the Maverick on pole and hounding Smith in both races, Adam Macaulay storming through from the very back to challenge for the lead and a great drive from Tom Roper as he got to grips with the TCR Sheane.

We should make Snetterton – where I got an 11th place last year – but it will be a total engine strip and rebuild. We may even put another engine in that was being saved for next season.  The problem with this being whether we’ll be able to do a shake-down test to avoid another expensive weekend of DNS’s…

Wish us luck!

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